3 Ways Morrison Auto Adjust Rails® Improve Changeover Safety

How many times have you had to stop production and send a crew to dangerous heights just to adjust your conveyor rails while trying to run another container size? We understand that this can lead to long breaks in production and unsafe changeovers for your team.

While rail changeovers are an essential element to running multiple containers sizes on a line, it should not have to be a cumbersome task. Manually changing rail systems is not an ideal use of your team's time or resources and depending on the size of your facility this can be an extremely tedious task. We just knew there had to be another way, and that's why our team of engineers has developed a solution to these problems. 

Morrison Auto Adjust Rails® were designed to suit our customer’s needs for rapid and safe conveyor rail changeover solutions on the same production line. This system is user friendly, easy to retrofit, and will work for current and future containers. They are great for applications on your line including retrofits, case conveyor, empty or filled containers, and empty or filled cases. Accurate positioning within 1 mm and infinite adjustability are just a few of the possibilities Auto Adjust Rails® bring to your line. Help make changeovers safer, and virtually maintenance free.

Below are a few of the safety features Auto Adjust Rails® can help bring to your line.

1. Feet Stay on the Ground 

You have been running the same container size all day, but now it’s time for a changeover. Your maintenance team has to climb to dangerous heights to complete this task. What if this could be done all by the push of a button?

By installing Morrison Auto Adjust Rails® you are investing in a cost-effective and safer option to run more than one container on the same line. Help reduce downtime, increase throughput, and most importantly help put the safety of your team at the forefront while keep your maintenance team on the ground.

2. Eliminate Pinch Points

Whenever someone picks up a tool there is a possibility that person can be injured while working. Sometimes following the safety precautions just isn't enough, accidents can happen. With Auto Adjust Rails®, you’re taking the unknown out of the equation, derailing any possibility for jammed fingers or worse. By installing Auto Adjust Rails® you are eliminating the "pinch points", or where the brackets meet, significantly reducing the opportunity for injury. Your team and their fingers will thank you later.

3. Reduce Human Error

We know you’re concerned about ways to make a production line safe. While Morrison Auto Adjust Rails® are an operator friendly, cost-effective solution, they also help eliminate human error. Our system safely extends and retracts by metering air in and out of the positioner. This allows for maintenance free operation. The repeatability of correct changeovers helps keep a clean space for everyone. While human error remains inevitable, automating this task helps for a reliable and precise change over every time. Help say goodbye to broken bottles and say hello to a safer work environment.

Our team of experts want to help provide solutions that will minimize changeover time, increase your ROI, and most importantly bring safety to the forefront. To inquire about Morrison Auto Adjust Rails® click here.


Morrison Container Handling Solutions
335 West 194th Street
Glenwood, IL, 60425
United States