Timing screws are vital to many pieces of packaging equipment on your production line. They play a pivotal role in ensuring the precise movement and positioning of products on conveyor systems. Providing so many points of contact on your product, it is critical for them to be maintained so your product’s integrity is protected.
To maintain the efficiency and reliability of your production line, it's essential to regularly inspect and maintain timing screws. In this blog post, we'll explore the best practices for inspecting timing screws to ensure they perform optimally and minimize downtime.
IDENTIFYING COMMON SIGNS OF WEAR
First, let’s look at common signs of wear and degradation. Being able to identify them is key to any inspection process.
- Discoloration of Plastic: Any noticeable color changes in the plastic components can be indicative of aging and wear.
- Cuts or Grooves in the Plastic: Look for any cuts, grooves, or abrasions on the plastic, as these can compromise the screw's integrity.
- Large Gashes: Significant gashes or deep cuts in the plastic are clear indicators of damage and the need for repair or replacement.
- Rounded Thread Edges: When the leading edges of the screw's threads become rounded over, it can affect its performance.
- Flattening/Deflection of Threads: Any flattening or deflection of the threads can result from mishandling or improper use, leading to timing inaccuracies.
- Worn Drive and Idle Coupling Pins/Slots: If the coupling pins or slots show signs of wear and have become larger than they were engineered to be, it's a clear signal that maintenance is required.
- Rough Burrs: Examine the plastic for rough burrs, which can affect the screw's movement and potentially damage products.
TYPES OF INSPECTION
Now that you understand what you’re looking for, we recommend performing the following three types of inspections.
Visual Inspection
Start with a visual inspection. Check for signs of wear, corrosion, and damage. Do you see any imperfections in the screw? Do you see anything on the common wear list? If so, it is likely time to replace the screw.
Physical Inspection
Touch the screw to see if you can feel any imperfections. Even slight gashes, cuts, or grooves can scuff containers and labels, leaving damage on your product and perhaps deeming it unfit for sale.
Performance Inspection
Are you able to attain throughput? Are your products being damaged? Are you running at the speed you need to? Any of these items impact performance, and if you’re experiencing these, refer to original set up instructions from the manufacturer, or contact them directly for assistance.
For example, you may need to adjust conveyor and screw speeds, which we explain here.
BEST PRACTICES FOR INSPECTIONS
1. Take Pictures of New Timing Screws
The best way to know what it is supposed to look like, is when it is brand new, which is why we recommend taking reference pictures of a brand-new timing screws as soon as they arrive. These images can serve as valuable references for comparison during inspections. When conducting subsequent inspections, refer to these pictures to spot wear or degradation more accurately. This visual reference can help you identify changes in the screw's condition over time.
2. Schedule Regular Inspections
Regular inspections are the cornerstone of effective maintenance. Create a schedule for inspecting your timing screws, with intervals determined by factors like usage frequency, operating conditions, and the specific application. Frequent inspections can help detect potential issues early and prevent costly breakdowns.
3. Cleanliness Is Key
Cleanliness is vital for timing screw longevity and optimal performance. Before inspecting, make sure the timing screw is free from debris, dust, or any contaminants. Clean the screw and its surrounding area to avoid introducing foreign materials into the system during inspection.
4. Test Runs
After the visual inspection and adjustments, conduct a test run to ensure the timing screw operates smoothly. Pay attention to any unusual noises, vibrations, or inconsistencies in its movement. Address any issues identified during the test run promptly.
5. Documentation
Maintain detailed records of your timing screw inspections. Include inspection dates, findings, repairs, and any maintenance performed. This documentation is invaluable for tracking the screw's history and planning future inspections and maintenance. It can also indicate when you might want to preemptively replace the screw.
REPLACING YOUR TIMING SCREW
If your screw does not pass any of these inspections, it’s time for replacement. We recommend having us create a detailed understanding and list of all of the timing screws on your production line, so when it comes time to replace, we have the measurements and can quickly manufacture a new timing screw.
If you would like to take advantage of this free program, please contact your Morrison sales representative to schedule your free timing screw line evaluation.
