In the fast-paced manufacturing industry, minimizing downtime and inefficiencies is crucial to maintaining productivity and profitability. One common challenge that can disrupt operations is dealing with fallen containers, known as "down bottles," on the production line.
This issue is particularly problematic before the filling station, where a single fallen bottle can create a mess and disrupt the entire process. Often, this requires manual intervention to clean up and restore order. But what if there was a way to automatically remove down bottles, eliminating the need for constant human oversight?
How Do Down Bottle Reject Systems Work?
Our down bottle reject systems are engineered to utilize the natural geometry of your containers and the strategic placement of your rails in relation to the conveyor. This setup allows upright containers to continue moving seamlessly along the production line, while any down bottles are automatically diverted away, providing minimal downtime and maximum efficiency.
Types of Down Bottle Reject Systems
At Morrison Container Handling Solutions, we offer two distinct types of down bottle reject systems, each designed to meet different operational needs:
- Mechanical System:
- How It Works: The mechanical system operates purely based on the configuration of the rails alongthe conveyor. This system is highly cost-effective, as it does not require any external power sources or ongoing operating costs. The rail setup naturally guides upright containers forward while down bottles are automatically rejected.
- Best Suited For: This system is ideal when container conditions are consistent and meet the specifications necessary for effective mechanical rejection.
- How It Works: The mechanical system operates purely based on the configuration of the rails along
- Pneumatically Powered Vision System:
- How It Works: The pneumatic system uses air to gently but effectively remove down containers asthey pass by. This system is powered by a vision system that detects fallen bottles and triggers the pneumatic mechanism to remove them from the line.
- Best Suited For: This option is recommended when container conditions do not meet the specifications required for the mechanical system, offering a more adaptable solution for diverse production environments.
- How It Works: The pneumatic system uses air to gently but effectively remove down containers as
Accelerate Project Timelines with Standard Core Plates
To help our customers launch projects faster and reduce downtime, we've introduced standard core plates available in small, medium, and large sizes. These plates are ready for immediate testing, eliminating the typical 2-3 weeks wait time. By accelerating project timelines, we enable quicker implementation and minimize delays. This streamlined process not only enhances our efficiency but also helps to ensure consistent quality, helping your operations maintain momentum with faster project completion.
Design Updates for Enhanced Flexibility
We've also introduced significant design updates to our systems, including an adjustable deck on top of the system. This feature allows for better alignment of our guides, offering greater flexibility to meet your specific needs in the field. This adjustment is especially valuable when accommodating environmental changes that may arise after the system is installed. With this added flexibility, your production line can quickly adapt and get back up and running with minimal downtime.
By implementing our down bottle reject systems and taking advantage of our latest design updates, you can significantly improve the efficiency and reliability of your production line. Whether you choose our mechanical or pneumatically powered system, Morrison Container Handling Solutions is dedicated to helping you keep your line running smoothly, boosting overall productivity and reducing downtime. Looking to incorporate this solution into your operations? Call us today at +1.708.756.6660 or fill out this form.
